IAI Replaces the Pickle Fork Frame Fittings for B737-800

Israel Aerospace Industries (IAI) has performed Frame Fitting STA.663.75 (Pickle Fork) replacement for a Boeing 737-800 Aircraft.

As part of a routine C-Check for the aircraft, conducted at BEDEK MRO facility (part of IAI  Aviation Group), An AD mandated inspection was performed to detect cracks in the Pickle Fork Frame Fittings, which extend from the Main Deck to the aircraft Landing Gear Bay. During the inspection, a crack was discovered on the lower section of the left Pickle Fork at station 663.75.

 

Due to this finding, the IAI team was required to remove and replace the Pickle Fork fittings on both sides of the aircraft for the first time, at IAI, on a Boeing 737 NG. The replacement procedure is complex and requires extensive engineering work (no formal instructions have been published by Boeing) and involves the joint effort of a very highly skilled Sheet Metal team, and  B1 & B2 engineers. The work was successfully accomplished in full coordination with the Boeing Company.

 

Yossi Melamed, IAI EVP, and General Manager of the Aviation Group, “Israel Aerospace Industries serves as Israel’s foremost Aviation and Aerospace center of knowledge, expertise and excellence, and has lead the industry with vast experience in these fields for almost 70 years, especially in the fields of aviation structures, aircraft conversion, modifications, overall maintenance (MRO) operations and more. The successful replacement of the frame fitting is one of the  crucial and important MRO capabilities IAI is capable of, enbling the company to meet the hightest standards for customers.”

 

IAI Replaces the Pickle Fork Frame Fittings for B737-800 IAI Replaces the Pickle Fork Frame Fittings for B737-800 1 IAI Replaces the Pickle Fork Frame Fittings for B737-800 2

In the pictures:

  1. Old vs. new pickle fork
  2. Completed installation main deck view
  3. Completed installation wheel well view
  4. Re-installation of mechanical system

 

The Israel Ministry of Defense and Israel Aerospace Industries Have Successfully Launched the Ofek 16 Satellite – Which Has Begun its Orbit in Space

Isreal’s Defense Minister, Benny Gantz: “This is another extraordinary achievement for the defense establishment, for the defense industries as a whole, and for Israel Aerospace Industries in particular.”

 

July 6, 2020- The Space Administration in the Directorate of Defense Research and Development (DDR&D), of the Israel Ministry of Defense (IMoD), and Israel Aerospace Industries (IAI), have successfully launched the “Ofek 16” reconnaissance satellite into space, today (06.07.2020) at 4:00 AM. The launch was performed from a launch site based in central Israel, using a “Shavit” launcher.

 

The Israel Ministry of Defense and Israel Aerospace Industries Have Successfully Launched the Ofek 16 Satellite – Which Has Begun its Orbit in Space 1

 

The satellite began to orbit around earth and to transmit data, in accordance with original launch plans. IMoD and IAI engineers have started a series of pre-planned tests to determine the propriety and performance level of the satellite before it begins its full operational activities.

 

Defense Minister, Benny Gantz: “The successful launch of the ‘Ofek 16’ satellite overnight is yet another extraordinary achievement for the defense establishment, for the defense industries as a whole, and for Israel Aerospace Industries in particular. Technological superiority and intelligence capabilities are essential to the security of the State of Israel. The fact that Israel is one of the 13 countries in the world with satellite launching capabilities is not a given, and was made possible by the people who have been investing in these systems and advancing breakthrough capabilities over the years. We will continue to strengthen and maintain Israel’s capabilities on every front, in every place”.

 

The Israel Ministry of Defense and Israel Aerospace Industries Have Successfully Launched the Ofek 16 Satellite – Which Has Begun its Orbit in Space 2

 

“Ofek 16” is an electro-optical reconnaissance satellite with advanced capabilities. Its development was enabled by the great experience gained by the defense establishment in the production of earlier satellites in the Ofek series, which have been produced and launched since the year 1988. The satellite was launched into space using the “Shavit” launcher.

 

The Space Administration in IMoD has led the development and production of the satellite and its launcher. IAI is the prime contractor, having assigned the program to its Systems, Missiles and Space Group together with the MLM Division, which is responsible for the development of the launcher. Elbit Systems is responsible for the development and production of the satellite’s advanced camera and payload. The launch engines were developed by Rafael Advanced Defense Systems and Tomer, a government-owned company. Additional companies have participated in the program, including Rokar and Cielo.

 

The Director of Security for the Defense Establishment oversaw the security arrangements of the program. Lastly, various IDF officials, primarily from the Intelligence Corps and Air Force have also been deeply involved in the satellite development process. Once the satellite is deemed fully operational, the Ministry of Defense will deliver responsibilities to the IDF’s ‘9900’ Intelligence Unit.

A Historic Agreement: IAI to Collaborate with the United Arab Emirates on COVID-19 Research

The agreement with the Abu-Dhabi based Group42 is to develop breakthrough technology solutions for COVID-19 Israel Aerospace Industries (IAI) entered a historic collaboration agreement with Group42, a company based in Abu-Dhabi, the capital of the United Arab Emirates. The collaboration between the two companies will cover research and development of solutions that may help fight the COVID-19 pandemic.

 

The agreement was signed between IAI’s ELTA Group via a video conference call between UAE and Israel. In the call, representatives of both companies discussed ways to leverage AI and other innovative technologies including lasers and sensors, to develop new COVID-19 focused systems. The solutions, as well as the joint medical and technological initiatives, are meant to help not only the populations of both countries but also aid in the global battle against the COVID-19 pandemic and improve the healthcare situation of the entire region.

 

Yoav Turgeman, IAI VP and CEO of ELTA, said, “IAI is excited to sign the collaboration agreement with our Abu-Dhabi partners. COVID-19 does not distinguish between continents, peoples, and religions. We attach the utmost importance to a collaborative initiative that would yield breakthrough solutions. Over the past few months, IAI has mobilized its technological know-how, capabilities, and traditional boldness to help protect Israel and the local healthcare system. We are now proud to join forces with Group42 from UAE and take the first step in what may become future joint work by the two countries.”

 

As soon as the COVID-19 began spreading across the globe, IAI began to evaluate various ways to offer its trailblazing technological solutions to help Israel on the national level. IAI has collaborated with healthcare and defense parties, with the Directorate of Defense Research & Development (DDR&D), and with the State Companies Authority to understand the needs as they emerged during the pandemic.

 

ELTA is a global leader in remote sensing and radar systems. It offers an extensive portfolio of breakthrough strategic systems such as mission aircraft, national cybersecurity administration, ground robotic,anti-drone, and homeland defense systems, and more. IAI is a national technological know-how center for radars, satellite technologies, unmanned aircraft, civilian aviation, and cybersecurity.

 

Contact: Dafna Slyper Ravitz, Communication Manager, IAI, Tel. 052-3189797 , daravitz@iai.co.il

IAI Develops Model To Predict Medical Condition Progression of COVID-19 Patients

The AI-based model predicts the progression of a patient’s condition. It was developed by scientists from the Space and Missile Group using information from the Sheba Medical Center cloud database

 

Israel Aerospace Industries (IAI) has developed a model that predicts the progression of the medical status of COVID-19 patients with artificial intelligence (AI), big data, and machine learning technologies. The model was built utilizing data from the Sheba Medical Center. The predictive capabilities can alert medical staff on the possible deterioration in the patient’s condition, thus enhancing patient care and flagging the cases with higher chances of medical escalation and significantly improving the patient outcome. The model was developed by researchers and engineers ay IAI’s Innovation Center in the company’s Systems Missiles and Space Group.

 

Dr. Einat Klein, Chief Innovation Engineer at IAI’s Systems Missile and Space Group, said, “IAI makes extensive use of tools such as machine learning, big data and AI as part of its routine operations. The innovation team of our group, which specializes in missiles and satellites, has leveraged its know-how experience to help medical staffs predict patients’ conditions. In this way, physicians can provide better treatment to COVID-19 patients at the hospital. IAI joined the battle against COVID-19 with multiple technologies developed over the past few weeks. These technologies help the medical professionals, the patients, and the hospitals. We plan to continue helping the healthcare system in line with the changing needs.”

 

IAI’s Systems, Missiles & Space Group. The Group boasts a long record in air-defense systems, such as the Arrow 2 and 3, the Barak 8, loitering missiles, and countless missile and satellite systems, such as observation satellites, nano-satellites, communication satellites (including Dror, the national communication satellite). The Group has also co-built the Beresheet spacecraft which traveled to the moon on its first mission. IAI is a national and global technological hub for air defense, radars, satellites, unmanned vehicles, civilian aviation, and cyber. 

 

In the picture: IAI’s Predicted Model for Medical Condition Progression of COVID-19

 

Estie Rosen, Head of Media Relations, erosen@iai.co.il   972-52-4677010    www.iai.co.il

LORA Ballistic Missile Firing Trial Completed Successfully

IAI has successfully completed an operational dual firing trial with the LORA  Weapon System

The trial was held in the open sea to demonstrate LORA’s capabilities to an IAI customer

Israel Aerospace Industries (IAI) has completed a dual operational firing trial with LORA (Long-Range Artillery Weapon System), a precise ballistic strike missile. The trial was designed and performed under COVID-19 restrictions as part of IAI’s work plan, which includes demonstrating the capabilities of the advanced system to customers.

 

Held in the open sea, the trial included the launch of two long-range LORA missiles to a pre-defined hit point at sea. The complex trial included two scenarios to test and demonstrate LORA’s advanced capabilities. The first scenario involved a short-range launch to 90 km and the second to a long range of 400 km. In its ground version, the weapon system was deployed on a ship in the open sea to comply with the safety requirements of trials of this type. The missile was launched from an operational system that comprises a command trailer and a ground launcher. Under both scenarios, the missile was launched to its trajectory, navigated its course to the target, and hit it with utmost precision. Both the weapon system and the missile successfully met all of the trial’s objectives. Given the COVID-19 restrictions, the trial was executed with a portable trial field and a capsule team, which managed the trial remotely.

 

 

 

Developed by IAI’s MALAM division, LORA is a sea-to-ground and ground-to-ground system which comprises a long-range ballistic missile, a unique launcher, a command and control system, and a ground/marine support system. The LORA system provides ballistic assault capabilities for multiple ranges with a precision level of 10 meters CEP.

 

Boaz Levy, IAI’s EVP and General Manager of the Systems, Missiles and Space Group, said: “The complex trial, performed under COVID-19 limitations, demonstrated the advanced capabilities of both IAI and LORA, our strategic missile system. The trial was executed according to a fully functional design, which tested the system’s maneuvering, strike, and precision, as well as technological developments and enhancements introduced by our engineers. Performing a trial with this level of complexity during these days is a testament to IAI’s unwavering commitment to our clients across the globe. The impressive results of the trial prove the system’s maturity and state-of-the-art capabilities.” Levy added, “I would like to thank Israel’s Navy, Air force, and Israeli Ministry of Defense for the collaboration and assistance in this trial.”

 

 

LORA was developed at IAI’s Systems, Missiles & Space Group. The Group boasts a long record in air-defense systems, such as the Arrow 2 and 3, the Barak 8, loitering missiles, and countless missile and satellite systems, such as observation satellites, nano-satellites, communication satellites (including Dror, the national communication satellite). The Group has also co-built the Beresheet spacecraft which traveled to the moon on its first mission. IAI is a national and global technological hub for air defense, radars, satellites, unmanned vehicles, civilian aviation, and cyber.

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In the picture and video:  IAI’s LORA system during the trial 

 

Estie Rosen

Head of media Relations

erosen@iai.co.il

972-52-4677010

www.iai.co.il

IAI Delivers First F-16 Wing & Vertical Fin to Lockheed Martin for new F-16 Block 70/72 Aircraft

The F-16 wing and vertical fin assembly lines, initially established at IAI in the 1980s, was reopened last year to meet increased demand for the F-16
TEL AVIV – February 23, 2022 – Israel Aerospace Industries (IAI) has delivered the first F-16 wing and vertical fin to Lockheed Martin, following the reopening of the F-16 wing assembly line at IAI. As a result of increased worldwide demand for the F-16 Block 70/72, IAI reopened the assembly lines that had been established in the 1980s to continue production of the F-16 aerostructures assembled at IAI. The F-16 wings and vertical fins will be shipped to the F-16 production and final assembly line in Greenville, South Carolina.

 

Prior to reopening the F-16 assembly lines, IAI invested in modernizing infrastructure, improving the work environment, and introducing new tools to produce fully compliant F-16 aerostructures. IAI also successfully reestablished the supply chain of hardware suppliers to support the assembly lines, checked and verified tooling, carried out necessary first article inspections, and conducted training programs for the F-16 team.

 

 

The F-16 wing and vertical fin assembly lines were the first of IAI and Lockheed Martin’s collaborations, which have grown and expanded in the fields of aviation and defense. In addition to wings and vertical fins, IAI also produces the F-16 Conformal Fuel Tanks.

Boaz Levy, IAI President & CEO, said, “The first delivery of the F-16 wing and vertical fins represents a continuation of IAI’s decades-long cooperation with Lockheed Martin to manufacture aerostructures for customers worldwide. Built on the newly refurbished and technologically advanced assembly line, the F-16 wing and vertical fins represent over 40 years of cooperation between IAI and Lockheed Martin. The reactivated F-16 assembly lines join IAI’s aerostructures center of excellence for fighter aircraft. With decades of experience, customer satisfaction, and continued technological advancement, these first deliveries are a testament to IAI’s leading role in the aviation industry.”

 

Joshua (Shiki) Shani, Chief Executive, Lockheed Martin Israel, said, “The F-16 is a strategic and valuable choice for many customers around the world seeking advanced, 4th generation fighter aircraft capabilities, regional and worldwide partnerships, and affordable lifecycle costs. Five nations have chosen the F-16 Block 70/72 for these reasons and more. We are proud to have local Israeli production of wings for the F-16 at the IAI facilities, which already produces wings for the F-35, and we look forward to growing our partnerships and cooperation with the Israeli industries.”

 

 

IAI’s Aviation Group is a leader in developing and producing advanced composite materials technologies, avionic structures, and assemblies. It offers a dedicated line for making F-35 outer wing boxes and their skins. With these capabilities, the Aviation Group serves the world’s largest aerospace companies, including Lockheed Martin, Boeing, major airlines such as Alitalia and WizzAir, and leading shipping companies such as Amazon and DHL.

IAI Wins $240 Million Contract To Manufacture Wings For US Air Force T-38 Jet Trainers

IAI has produced the wings for the T-38s since 2011

 

February 3rd, 2020- Israel Aerospace Industries (IAI) won a $240 million IDIQ contract to manufacture the wings for the T-38 jet trainers used by the US Air Force. IAI has been producing high quality T-38 wings generating strong customer satisfaction since 2011 which contributed to the large award.

 

In service with the US Air Force since the 1960s, the T-38 jet trainers required the replacement of the wings to remain operational for the next several years. IAI met the significant technological challenge seamlessly while keeping the fleet operational.

 

IAI EVP and General Manager of IAI’s Aviation Group, Yossi Melamed, said, “Winning the new contract is further validation of the trust and appreciation the US Air Force has for IAI’s Aero-Structures. IAI is a center of excellence in the manufacturing of wings for the F-16, F-35, and T-38. We will continue to provide wings of the highest quality, meeting our customer’s quality and schedule. We thank the US Air Force for entrusting us again with the production of the wings for the coming years. We are proud to keep the T38 Flying.”

 

Long established in the US for over 25 years, IAI has hundreds of millions of dollars in revenue in the US aerospace and market defense as well as a large supply chain in 44 US states. The $240M T-38 and current M&A activity are representative of IAI’s continued commitment and growth in the US. The wings will be manufactured by IAI’s LAHAV Aero-Strucrues line of business which is part of the Aviation Group in Lod, Israel.

IAI Inaugurates New Line for F-35 Wing Skins

Israel Aerospace Industries (IAI) has inaugurated a new line for the production of stealth-enabling wing skins for the F-35 Joint Strike Fighter.

Deliveries of an initial order of 700 are expected to begin in 2019.The production system involves a technology described as Automatic Fibre Placement that puts down layers of 3mm threads to form a skin.  The coating kits will be delivered over the coming 20 years, and will generate hundreds of millions of dollars in revenue.

 

IAI approved the new production line in 2015 following a commitment from F-35 prime contractor Lockheed Martin to expand the development of the wing skins, appointing the Israeli company as the subcontractor.

 

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In the photo: Shlomi Karako, IAI EVP and general manager of the Commercial Aircraft Group, Nimrod Sheffer, IAI CEO, and Joshua Shani, CEO of Lockheed Martin Israel.
(Credit: IAI)